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Chilled Loading Bay for Food Distributor, Dorset

Hunts Foods

Background

As a thriving foodservice business, our client needed to increase their chilled capacity, loading capacity and marshalling areas to cope with peak demands. As Stancold had worked with Hunts in the past, we were delighted to work with them to deliver a solution.

Development

Stancold visited site on several occasions to understand the restrictions and also developed a design, budget and build programme with our client’s on-site team. After several revisions and amendments, a final scheme was settled and budget fixed.

Solution

Kingspan KS1100 CS Quadcore wall panels enclosed the existing exposed canopy and provided valuable insulation as well as protection from the elements, which were cut to suit the variety of existing floor levels. During the summer, the heat underneath the canopy was putting an extra burden on the low-temperature coldstore. Our solution of creating a chilled loading bay not only added capacity but enabled the cold store to work more efficiently.

150mm thick Kingspan coldstore ceiling panels infilled the void between the new external wall and the existing building, finishing the insulated envelope ready for the client’s refrigeration contractor to install the temperature control system and lighting.

The client’s builder had created the extended additional loading bay areas for us to install our new dock levellers, loading bay doors, retractable dock shelters and traffic light systems.

The project was completed with our rapid rise, sectional up and over and personnel doors.

You did a professional job, we’re very likely to use you again

Mike Douche, Hunts Foods

Loading bay doors in chilled area of food facility

Loading bay doors in chilled area of food facility

Chilled loading bay installed at Dorset food distributor

Food distributor site at work

Insulated chiller door for food facility

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Location	Sherborne
Building Use	Food Distribution
Panel Core	PIR
Panel Supplier	Kingspan
Panel Thickness	100mm, 150mm
Panel Facing	0.7mm Weather Resistant Pre-Finished, 0.5mm Shallow Profile Polyester Finish
Panel Requirements	1101m²
Doors/Floor	Rapid Rise Chiller Door, Hinged Chiller Door

OUR HISTORY

1946

Creation of Rowland Adams Metals Ltd, Bristol

A partnership between Mr Adams and Mr Rowland, two metalworker friends back from the war. Over the years, they became one of the first companies in England making cork filled coldroom panels that were sandwiched between timber frames and vapor repellent faces infilled with rope fibres, bitumen and caulk to create a seal.

1979

Name change to Stancold Coldstore Construction

Where the name originated from is a combination of urban legend and myth. Some say it was the idea of an installer called Stan, some say it was a “clever use” of the concept of 'Standing in the Cold'. However we got here, we are proud of our roots!

1988-1997

The Gillham family steps in

Mervyn Gillham came from a different field and saw the potential within Stancold to become a leading company in this specialist marketplace. In 1997, his son Kevin Gillham joins the team.

Stancold 1988-1997

1999

Stancold acquires Mercury Coldrooms

Stancold becomes one with the well reputed local coldstore business, Mercury Coldrooms, bringing a wealth of knowledge and a great team of people to the company. Today, the majority of the senior management team of Stancold and our top project managers are originally from Mercury.

2000

New HQ

As a result of rapid expansion, Stancold moves into a new 2600 m² building conveniently located just off the M4 motorway in Avonmouth. This exciting change has allowed us to consolidate all teams, knowledge and resource into one central hub, whilst being able to effectively cover the whole of the UK and beyond.

2001

From father to son

Mervyn Gillham retires at a young age to a warm country with a cold beer. His son, Kevin Gillham, takes over as Managing Director and remains to this day.

2002

Gilcrest Group

Gilcrest Group is established with a separate manufacturing division to provide specialist composite panels to the broader market whilst supporting Stancold's continued development.

2002-2015

Stronger team and offering

Stancold strengthens its team and offering to the market by introducing innovative uses of insulated panels for other applications such as firewalls. Throughout the recession, Stancold remained profitable and retains all the key personnel who make the business what it is. A core of staff at this time have been in the same business for 20 years.

Stancold 2002-2018

2015-2020

Cleanroom Development

Demonstrating resilience amidst Brexit uncertainty and a worldwide pandemic, Stancold preserves its strong financial status and diversifies our offering further. Where we saw an increase in demand from clients for more technically challenging projects, including cleanroom envelopes and humidity-controlled facilities, a specialist team was formed within the business.

Stancold 2005-2020

Present

CREST

Stancold formally launches its dedicated Clean Room Envelope Specialist Team, to reflect our current unique position within the marketplace. The team continues to deliver envelope solutions of increased complexity for more demanding applications, such as containment laboratories, battery manufacturing facilities and nuclear establishments.

Stancold Present

ACCREDITATIONS

BRE - UKAS; ISO 9001:2015

BRE Global provides independent, third-party certification of fire, security and environmental products and services. ISO 9001:2015 ensures that our customers get consistent, good quality products and services.

SafeContractor

The SafeContractor scheme is designed to review and audit the health and safety policies, procedures and documentation of contractors giving our clients continued piece of mind.

LPS 1500

This standard defines the requirements for companies installing fire resisting compartment systems approved by LPCB to the requirements of LPS 1208 – LPCB fire resistance requirements for elements of construction used to provide compartmentation.

CEBA Membership

Formerly the IACSC, the CEBA represents expert contractors specialising in the design and construction of controlled environments such as cold storage warehouses, food processing facilities and clean rooms.

Constructionline

Constructionline is the UK’s leading procurement and supply chain management service that provides efficiency savings by reducing risk, creating cost efficiencies and helping buyers engage with new suppliers.

CHAS Accredited Contractor

CHAS is a pre-approval scheme run by the Government assessing suppliers' conformity with Health and Safety laws. It saves both time and resources for buyers when looking for the right supplier.

Cold Chain Federation

The voice of the temperature-controlled supply chain in the UK, the federation is the leading source of information, advice and guidance for businesses within the industry.

FPA

The Fire Protection Association (FPA) is the UK's national fire safety organisation who work to and identify the dangers of fire and the means by which their potential for loss is kept to a minimum.

Builder’s Profile

Gives main contractors the opportunity to receive our up-to-date pre-qualification profiles and gives confidence that your supply chain is up-to-date and meets your insurance and health and safety responsibilities.

BSG Membership

BSG help us minimise the risk of accidents in the workplace and keep us up to date and compliant with all health, safety and environmental regulations.

Taste of the West

We are proud to support Taste of the West, a unique membership organisation for food and drink businesses across the South West.

Taste of the West Sustainability Award Sponsor 2023

In line with our own sustainability activities and goals, we are very pleased to be sponsoring the 2023 Taste of the West Sustainability Award.

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