Dual-Compartment Freezer Build for Facility Extension

Dairy Producer

Background 

Stancold was commissioned by a returning client, a Somerset dairy producer, to outfit a new facility extension with a dual compartment freezer to support growing production.

Although we complete projects nationwide, projects for food and beverage producers in our region carry extra meaning!

With the producer’s Managing Director overseeing the freezer build, we had to integrate smoothly with the end user and their multiple contractors.

Process

Our team carried out a site visit to map the extension and how it would tie into the existing facility, then worked through several design revisions to align with the client’s budget and wider extension plans.

To align with the extension’s pitched roof, the producer requested a matching pitched ceiling for the freezer, meaning panels for three of the walls had to be cut to precise slopes. As Stancold’s insulated panel packages are made-to-order, this was no issue for our project delivery team.

Our client opted to build a two compartment frozen storage area so one side can be shut down during low demand periods, reducing energy use, operating costs and their overall carbon footprint.

Project Delivery

Stancold coordinated with the dairy producer’s other contractors to construct the dual-compartment freezer space within their newly built extension using a bespoke system of 150mm Kingspan Quadcore panels. The installation was complete with two sliding freezer doors for entry into both compartments and floor angle protection as forklift trucks will be used in the storage space.

Our project delivery team also managed the installation of a modular heating mat onto the extension’s concrete base and the concrete floor covering to accommodate forklift truck use. A galvanised steel top hat suspension system allowed the pitched ceiling to be supported.

We are always pleased to use our extensive expertise of insulated panel systems to help a UK food or beverage producer expand their operations.

The pitched roof meant that the panels would need to be cut to a specific slope, but that was no issue for our installation team.

Rhys Morgan, Project Manager, Stancold
LocationSomerset
Building UseDairy Production
Panel CoreQuadcore
Panel SupplierKingspan
ServicesUnrivalled Technical Expertise
Coordination with Other Contractors
Extensive Site Consultations