4,000m² Fill Finish Cleanroom Facility For Vaccine Production, Liverpool

Boulting Environmental Services


After working together previously, respected specialist cleanroom contractor, Boulting Environmental Services, invited Stancold to tender for the installation of 4000m² of cleanroom panels in their latest pharmaceuticals project.


This project required Stancold’s expertise and experience within pharmaceutical cleanrooms to install Aluminium Honeycomb and insulated panels, forming a new Fill Finish facility. The end user, a worldwide manufacturer and supplier of vaccines, were moving this area of operations in-house to their manufacturing site in Liverpool.


Stancold installed both Kingspan QuadCore and Puracore Aluminium Honeycomb panels to successfully complete the fit-out. Covering two floors of the facility, the cleanrooms were constructed simultaneously by two separate Stancold teams, achieving a semi-flush environment within the lower level and a fully flush, high-end pharmaceutical cleanroom on the upper level. The build also included the integration of flush single hinged, double hinged and personnel doors, as well as double glazed flush vision panels. Three cold storage units were also required as part of our installation package.

Stancold’s strong technical ability in installing controlled environments was fully utilised throughout this 20-week project on site.

Contact Mark Kendrick for cleanroom advice

With a difficult design to follow and a tight programme, it was an excellent install.

Steve Daly, Boulting Environmental Services
Building UsePharmaceuticals
Installation Time20 Weeks
Panel CoreAluminium Honeycomb
IPN Quadcore
Panel SupplierPuracore
Panel Thickness50mm, 60mm, 65mm, 100mm
Panel Requirements4027m²
ServicesQualified Installers
Dedicated Project Management
Full CAD Design
Site Surveys