Firewall Reconfiguration in a Fashion Retailer’s Warehouse

Urban Group

Background

Yorkshire-based construction company Urban Group approached Stancold to assist with their fit-out project for a fashion retailer’s warehouse in Barnsley. Their client required the office enclosure’s undercroft to be closed off with an infill, expanding the existing office area while maintaining full fire compliance.

Process

The existing whitewall was fire-rated to 120 minutes, so Stancold were required to match both the fire rating and the panel system, integrating the new infill seamlessly with the existing fire-stopping, all to be completed in a strict 2-day timeframe.

Main project challenges included:

  • Matching an existing 120-minute fire-rated wall system and integrating with existing fire-stopping
  • Re-certifying the existing installation to LPCB 1208 standards as per insurance requirements
  • Completing the build within a tight 2-day deadline

Project Delivery

Stancold’s first task was to dismantle the existing cover strips to allow further works. During this stage, the installation team identified an issue with the existing structure, discovering timber boards as part of what had been certified as a fire-rated wall that compromised the integrity of the original installation.

Our team’s experience in on-site problem-solving proved essential. We immediately rectified the issue by removing the boards from the wall and redesigning the infill to incorporate these changes. To achieve the specified 120-minute fire rating and match the existing white finish, we specified and used Euroclad Mineral Fibre panels.

Despite facing the unexpected challenge with the existing building structure, Stancold’s ability to adapt meant that we completed the project within the tight 2-day timeframe provided, achieving the specified 120-minute fire rating and delivering a fully re-certified installation.

Excellent, proactive work from the team to solve on-site challenges.

Rich Chaplin, Construction Manager
LocationBarnsley
Building UseWarehousing & Distribution
Panel CoreMineral Fibre
Panel SupplierEuroclad
Panel Thickness100 mm
Panel Requirements128 m²
ServicesLPCB-regulations expertise
Problem-solving approach
Quick turnaround