Two Hour Separation Firewall For Army Barracks Refurb

Jordan & Faber Ltd

Background

Jordan & Faber Ltd, a Dorset-based construction contractor, appointed Stancold as their preferred supplier of fire-rated partitioning following their successful tender for the refurbishment of an army barracks site in Wiltshire. The project required a specialist fire-rated solution for a sensitive military environment.

Process

Working closely with Jordan & Faber Ltd, Stancold was tasked with installing a single separation wall to divide a space designated for garaging military vehicles.

The main challenge throughout the project was to ensure a 2-hour fire-rating across the entire structure.

Project Delivery

Stancold’s team got to work right away with a site survey to decide on the most suitable paneling option for the project. We installed Euroclad Mineral fibre paneling to form the partition which was accompanied by fireboarding to the steel head to achieve the 2-hour fire-rating across the structure.

We were pleased to deliver another successful project on time and within budget, leaving Jordan & Faber and the end client happy with the installation.

Another successful project with a construction contractor

Edwin Drew, Stancold Project Manager

Location	Wiltshire
Building Use	Army Barracks
Panel Core	Mineral Fibre
Panel Supplier	Euroclad
Panel Thickness	100mm
Panel Requirements	101m²
Services	Project Management
	Site Surveys
	Design Advice

Food Production Facility – Internal Fit-Out & Purpose-Built Extension, Birmingham

Speciality Food Manufacturer

Background

Stancold were involved in early-stage negotiations with a growing speciality food wholesaler, who were looking to expand and relocate their manufacturing facility within Birmingham.

Experienced project management contractor, Pentadel, took on the full turnkey package to transform and extend an existing building into a fit-for-purpose food manufacturing facility.

Process

Stancold were appointed to undertake the food facility’s internal fit-out, alongside the internal and external cladding of a purpose-built extension, suited to product packaging and dispatch.

Our team worked collaboratively on the design and specification of this project to ensure that the end user’s requirements were met. Transferring specialist panel-build knowledge and skills into the external extension works allowed us to confidently add this element to our responsibilities.

The full specification included over 10 different areas, such as main production, a blast chiller, a dry store and a soy room.

Project Delivery

As part of a 9-month phased construction, which included coordinating with other contractors on the busy site, Stancold Food Projects successfully completed the hygienic panel installation to form areas as per the end user’s specification, alongside a 60-minute sub-dividing firewall between the building and its new extension, another part of Stancold’s scope to meet fire safety building regulations.

The internal fit-out extension construction included all cladding, using goosewing grey trapezoidal panels from Kingspan’s roof system, and door canopy. These works also encompassed a one-hour fire-rated boundary wall, utilising a RockSpan composite core. With tight access to consider, panels were craned from a bank to the rear of the building, alongside narrow plant used throughout.

Internally, the fit-out incorporated bespoke window details to accommodate the building’s existing roof lights, as well as specialist flush windows, allowing free viewing into the main production area. The team constructed a bulkhead to neatly conceal air handling equipment and all existing steelwork was encased to maintain food safety excellence.

This was a large project that required timely planning, coordination and construction at every stage, where our team thrived in demonstrating such qualities.

You can take a tour around the facility here.

A project that demonstrated our commitment to the food industry

Sam Glover, Contracts Manager

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Food-Safe Fit-Out in Production Extension for National Food Manufacturer, Slough

National Food Manufacturer

Background

Following a competitive tender process, Stancold won the work to complete the entire internal food-safe fit-out for a new food production area extension spanning two floors, undertaken by national contractor, Walker Construction.

Process

The end user, a household name in food manufacturing, specified non-combustibility as a key factor within the construction. To meet their requirements, Stancold were able to offer white hygienic panelling with a Mineral Fibre core and worked with Walker Construction and the end user to accommodate changing design specifications before starting on-site.

Project Delivery

Stancold installed a comprehensive system of Mineral Fibre core panelling with a hygienic finish, to form a number of new areas within the vast production warehouse space. This included goods-in areas, pallet stores, stairwell enclosures between floors, hygienic corridors and plant rooms.

Stancold were also responsible for the installation of all single and double fire exit doors, as well as 60-minute fire-rated doors where required; approximately 40 doors in total.

The team took care of the intricate construction details around the existing steelwork, carefully matching up panel joints for an aesthetically pleasing finish throughout. Our attention to detail and flexibility on-site, working with and around other contractors, were key elements in ensuring that the build was a success.

A large-scale fit-out project delivered exceptionally by the Stancold team

James Hoy, Contracts Manager

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Food-safe factory fit-out, Slough; food production extension

Warehouse Office Compartment Walls

Barnwood Ltd

Background

Following our work with local main contractor, Barnwood, on successful industrial projects in the past, Stancold were invited to tender for another composite firewall package within a new BREEAM ‘Very Good’ rated industrial unit in Gloucester.

Process

Stancold’s Industrial Partitions team successfully secured the competitive tender to supply and install LPCB-approved FR60 office compartment walls within the new-build warehouse.

Project Delivery

Our LPS-accredited installation team completed the build of 600m² of the one-hour-fire-rated compartment walls, including all firestopping at the sides and head of the steelwork.

A horizontal panel installation was followed for the composite walls, thanks to the building’s existing steelwork structure, enabling our construction programme to be handed over in three weeks, in line with Barnwood’s wider schedule of works.

An LPCB certificate of conformity was issued to confirm the fire resistance of the build.

It was a pleasure to work with Barnwood locally once again

Shaun Jones, Industrial Partitions Specialist

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Fire-Rated IT Services Enclosure

Specialist Engineering Contractor

Background

Building on a successful ongoing partnership with a specialist engineering contractor for data centre and technical services management, Stancold’s Industrial Partitions team were invited back to deliver fire-rated enclosure works for an end user in Brighton.

Process

The project required a secure, fire-rated enclosure to house on-site IT services and server equipment as part of a wider data centre development. Located on the upper level of a mezzanine floor and specified to achieve a 1-hour fire rating, the build presented both structural and compliance considerations that needed careful planning from the outset.

The main project challenges included:

Designing a fire-rated enclosure on an upper mezzanine level with structural and access considerations
Coordinating installation to allow seamless integration of M&E services by other contractors
Value-engineering the solution to meet the client’s outlined budget

Project Delivery

Working closely with the client, our team value-engineered the project to deliver a compliant, cost-effective solution that met both the technical specification and budgetary requirements.

Once the contract was confirmed, Stancold completed a site visit to finalise design and access details, ensuring the installation could proceed smoothly. Our on-site team successfully constructed and handed over the fire-rated room in line with the client’s construction programme, allowing for the seamless integration of M&E services by other contractors.

Upon completion, the team presented the contractor with LPCB certification of compliance, confirming the fire resistance of the build and providing the assurance required for this critical data centre infrastructure.

Another successful fire-rated project for the IT comms industry

Rob White, Stancold Contracts Manager

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Firewall & A Non-Fire-Rated Enclosure

Fit-Out Contractor

Background

Stancold were approached by an office fit-out company requiring assistance with the composite partitioning scope of their works for leading confectionery & sweets manufacturer Swizzles’ new facilities in Cheshire.

Following a successful tender process Stancold were awarded the contract to deliver an 84-metre long, 120-minute fire-rated wall and the construction of a non-fire-rated enclosure for a processing room.

Process

Our sales and design teams consulted the client’s architects to propose a solution that accommodated the existing steelwork structure. Following a site visit to advise on possible up-rating of fire-rated elements already in place, Stancold specified a vertically oriented wall made of two stacked rows of Euroclad panels, optimising both the fire rating and integration with the building’s structural framework.

The main project challenges included:

Designing an 84-metre long, 120-minute fire-rated wall around existing steelwork
Coordinating phased site visits in line with other contractors’ programmes
Constructing a specialist enclosure for flammable starch-processing operations

Project Delivery

Our technical expertise and collaborative approach ensured the specification met both the fire safety requirements and the operational needs of a sensitive food manufacturing environment.

The Stancold team liaised closely with the client to coordinate our visits in line with other works on site, allowing for flexible delivery of the overall project. Using Euroclad panels, we successfully constructed the 84-metre long, 120-minute fire-rated wall, complete with up-rated fire protection on existing elements.

A month later, our team returned to site to construct a 150m² non-combustible enclosure to contain the starch-processing plant. Given the flammable nature of starch, keeping this area separate from the rest of the facility was essential, and our composite panel solution provided the containment and protection required while maintaining operational efficiency.

A great showcase of how we can help a contractor deliver their turnkey project

Rob White, Stancold Project Manager

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FR60 Compartment Walls Across Two New-Build Industrial Units

Ventry Construction

Background

Ventry Construction invited Stancold to tender for the internal fire-rated whitewall package on a new-build project in Corby for which Ventry was the principal contractor.

This project was on our radar all the way back in 2022. Our team worked with Ventry through multiple rounds of retendering and final-stage negotiations.

Process

Our scope included installing fire-rated partitions between the warehouse and the office areas on the first and second floors.

Stancold’s firewall expertise came into play in the project’s design, even before the point of order. Ventry were responsible for the steel support and called upon Stancold’s project designers to advise on their proper placement and where to include bolted steel plates for additional panel support.

Our involvement in the project’s design even before the point of order expedited the project’s process.

Project Delivery

Stancold successfully delivered the design-and-build package of 150mm Euroclad Mineral Fibre panels and firestopping in both units to separate the respective warehouse spaces from the office areas. Due to the required height of the units’ walls, the panels needed to be installed horizontally.

This project also required our team to flexibly slot into Ventry Construction’s full scope of works, meaning our installation needed a phased approach. Our team have extensive experience comfortably fitting into our client’s full construction program, so this was no issue for us.

We worked with the principal contractor from the early stages. We're always eager to extend our expertise throughout the tender process.

Nathan Mustoe, Business Development Manager, Stancold

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Non-Fire-Rated Enclosure

Advanced Manufacturer

Background

An advanced manufacturing company from Dorset reached out to Stancold, looking to enclose a space in their old warehouse and make it fit their current standards.

Process

We took on a turnkey contract to deliver the 364 m² box. Due to the building’s limitations, part of the scope included putting in place the steelworks to support the panels.

Stancold engaged a third-party supplier to design a purposefully-built steel frame. Rather than placing panels adjacent to existing columns, we commissioned and oversaw the design & build of a fit-for-purpose solution to form a self-standing structure, liaising with the subcontractor on value-engineering their works to our requirements.

Project Delivery

The client’s strict production schedule meant our team had to adapt the installation process, necessitating a phased delivery with multiple visits. This required the space to be partially usable before completion, demonstrating the flexibility and modularity of composite-panel-system-based builds.

Great work from the team proving we can successfully deliver a project outside of our comfort zone

Sam Glover, Stancold Project Service Manager

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FR60 Partition Wall for Racing Car Specialist

Amspeed

Background

Amspeed, a racing company based in Brackley, approached the Stancold Industrial Partitions team to install a FR60 partition wall in its facility. This wall was required in Amspeed’s new warehouse to separate an engineering space from the car storage area. If a fire were to break out from one of the machines in the engineering space, it could spread to the cars being stored.

Process

We worked with the team at Amspeed to determine the necessary specifications for the firewall and to understand the requirements around the installation. Evaluating the specific nature of the site helps us better plan the best way to install a fire-rated system between two areas.

Project Delivery

Stancold’s LPCB-certified team worked to install a 100mm mineral fibre one-hour firewall to divide the two areas with the necessary fire-rated system.

The required height of the firewall made a vertical orientation of the panels most suitable for the installation.

Our installers delivered a turnkey 60-min fire-rated system to Amspeed so that the engineering space and car storage areas were safely partitioned.

We were happy with the service provided and swift installation.

Claire - Operations Manager, Amspeed

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BREEAM Compliant Fire-Rated Office Enclosures

Parkway MK

Background

Parkway MK were seeking a fire-rated installation subcontractor for three distribution warehouses at Suffolk Park, totalling 285,000 ft² of floor space. The occupiers included a global delivery company, a household appliances manufacturer, and a local brewery that each required compliant, high-performance office enclosures.

Process

Following tender submissions for all three units, Stancold were selected to deliver office enclosures fire-rated for up to 60 minutes.

As well as delivering the office enclosures, we were also tasked with ensuring they achieved U-Values of 0.27 and a 34 dB noise reduction, contributing directly to the BREEAM ‘Excellent’ ratings targeted for each build.

The main project challenges included:

Coordinating fire-rated office enclosures across three separate distribution warehouses totalling 285,000 ft² of floor space
Meeting stringent thermal and acoustic performance standards to support BREEAM ‘Excellent’ certification
Coordinating phased installations across 18 weeks alongside multiple third-party contractors

Project Delivery

Our team spent 18 weeks across the three sites, successfully installing 2,000m² of fire-rated office enclosures. Stancold’s experience with large-scale main contractor projects proved essential in facilitating the phased nature of the builds, coordinating site visits seamlessly with third-party contractors and ensuring each unit progressed on programme.

The completed enclosures achieved the specified 60-minute fire rating, U-Values of 0.27, and 34 dB noise reduction, playing a key role in securing BREEAM ‘Excellent’ ratings for all three distribution warehouses.

A great demonstration of how three similarly specced projects can look very different.

Shaun Jones, Stancold

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Noise-Reducing Industrial Partition Solution

PJ Carey Plant Hire

Background

The Operations Manager at PJ Carey Plant Hire used Stancold’s online budget calculator to get an initial cost estimate for a divisional wall, then booked a site visit so we could assess their needs in person.

Their Aylesbury workshop needed a partition to isolate one engineering area from the rest of the building.

Process

The Stancold team collaborated with PJ Carey to define the brief and design a suitable partitioning solution.

The Aylesbury facility serves as a maintenance and repair hub for their plant hire fleet, and the welding bay generated significant noise. The client wanted to build an industrial partition to reduce sound transmission across the workshop. Therefore, the partitioning solution did not have to include an entire fire-rated system.

Project Delivery

Stancold completed the partition installation across the Aylesbury site in five days, leveraging the existing steelwork to simplify and speed up the build while still delivering the required outcome.

We specified the Euroclad Mineral Fibre system to create the partition along with the necessary sealing. The panels were able to be installed vertically, given the height of the existing building. The installation also included a hinged personnel door to allow access to the facility’s welding area.

This was a very efficient installation causing little disruption to the client’s operations.

Kate Virtue, Installation Manager, Stancold

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1-Hour Fire-Rated Multi-Unit Warehouse Division

EJ McGrath

Background

Building contractor EJ McGrath approached Stancold’s Industrial Partitioning team to provide a fire-rated solution for separating a warehouse into multiple lettable units in Weston-super-Mare. This type of warehouse compartmentation is a project scope Stancold has a wealth of experience in, and with the site just a short trip down the M5 from our Bristol head office, we were perfectly positioned to support.

Process

Stancold’s Business Development Manager for Industrial Partitions worked closely with EJ McGrath to determine the appropriate material specifications for dividing the units.

The main project challenges included:

Dividing a single warehouse into four distinct, compliant units
Completing a turnkey installation within a tight 6-day timeframe
Designing partitions that accommodated the pitch in the building’s roof structure

Project Delivery

A key consideration for the installation was the building’s height: fortunately, the specified areas did not exceed the maximum span of mineral fibre panels, allowing for vertical installation and a more efficient build.

Over the 6 days on site, our team successfully installed a turnkey system of Euroclad 100mm mineral fibre panels, achieving a 1-hour fire rating throughout. The partitions were designed specifically to accommodate the pitch in the building’s roof, ensuring seamless integration with the existing structure.

We successfully handed the project over to the client’s specification and within the strict timeframe, ready for the client’s new tenant to move in.

We were pleased to provide an efficient fire-rated solution for our client.

Shaun Jones, Stancold Business Development Manager

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Divisional Wall for a Medical Equipment Manufacturer

Intersurgical

Background

Intersurgical, a global manufacturer of respiratory care devices, reached out to Stancold to commission a divisional wall separating their production and storage areas.

Their facility manager recommended composite panels to their leadership team, which they had no previous experience in, therefore creating an opportunity for Stancold to offer our expertise and years of technical experience.

Process

Our team conducted a thorough site visit and proposed a non-fire-rated solution based on Kingspan Quadcore panels. We also recommended a set of rapid-rise doors to further limit dust from spreading to the critical parts of the warehouse.

The main project challenges included:

Introducing composite panel construction to a leadership team unfamiliar with the specification
Ensuring partial operational continuity throughout the build in a sensitive manufacturing environment

Project Delivery

The build was completed in just 10 days. Using Kingspan Quadcore panels, Stancold successfully divided the production and storage areas while the facility remained partially operational throughout.

Impressed by Stancold’s flexibility and the quality of the completed works, Intersurgical’s leadership team made the decision to adopt composite panel solutions for future projects, serving as a testament to our technical expertise.

We are extremely impressed with Stancold. The focus the team gave the project and their adaptability were brilliant. They will be my company of choice in the future.

Richard Howse, Facilities Manager

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Firewall Reconfiguration in a Fashion Retailer’s Warehouse

Urban Group

Background

Yorkshire-based construction company Urban Group approached Stancold to assist with their fit-out project for a fashion retailer’s warehouse in Barnsley. Their client required the office enclosure’s undercroft to be closed off with an infill, expanding the existing office area while maintaining full fire compliance.

Process

The existing whitewall was fire-rated to 120 minutes, so Stancold were required to match both the fire rating and the panel system, integrating the new infill seamlessly with the existing fire-stopping, all to be completed in a strict 2-day timeframe.

Main project challenges included:

Matching an existing 120-minute fire-rated wall system and integrating with existing fire-stopping
Re-certifying the existing installation to LPCB 1208 standards as per insurance requirements
Completing the build within a tight 2-day deadline

Project Delivery

Stancold’s first task was to dismantle the existing cover strips to allow further works. During this stage, the installation team identified an issue with the existing structure, discovering timber boards as part of what had been certified as a fire-rated wall that compromised the integrity of the original installation.

Our team’s experience in on-site problem-solving proved essential. We immediately rectified the issue by removing the boards from the wall and redesigning the infill to incorporate these changes. To achieve the specified 120-minute fire rating and match the existing white finish, we specified and used Euroclad Mineral Fibre panels.

Despite facing the unexpected challenge with the existing building structure, Stancold’s ability to adapt meant that we completed the project within the tight 2-day timeframe provided, achieving the specified 120-minute fire rating and delivering a fully re-certified installation.

Excellent, proactive work from the team to solve on-site challenges.

Rich Chaplin, Construction Manager

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FM-Approved Fire Escape Corridor

Gaiger Bros

Background

Gaiger Brothers, a Devon-based facilities management company, approached Stancold to refurbish fire escape corridor walls for their small electronics manufacturing client in Chippenham.

With an increasing volume of visitors on site, the end user’s priority was to refresh the look and feel of the area while ensuring the parameters remained compliant with their insurer, FM Global.

Process

Our client, a more traditional construction company, had never previously worked with composite panels, providing us with a great opportunity to showcase our expertise and guide them through the specification. We started with a thorough site visit to ensure all parties understood the regulations, specifications and agreed on the scope of works.

The main project challenges included:

Keeping cleanrooms partially operational throughout the refurbishment
Introducing composite panel systems to a contractor unfamiliar with the specification
Working within an existing steel frame structure while maintaining Building Regulations compliance for corridor width

Project Delivery

During the pre-construction stage, our team value-engineered a solution that allowed the client to keep cleanrooms partially operational while leaving the bespoke interior envelope and doors intact.

The complexity of the build required a thorough brief for the installation team. With the cleanroom walls built on a steel frame, Stancold’s experts selected an unusual 75mm panel thickness that allowed installation using the existing structures while keeping the corridor width compliant with Building Regulations.

Stancold completed installation of the 50-metre-long L-shaped wall, including two sets of personnel doors, in under 10 days. Crucially, the nature of composite panel construction allowed the fire escape route to remain serviceable outside of the immediate work areas, maintaining full safety compliance throughout the refurbishment and ensuring minimal impact on the client’s day-to-day operations.

Great show of flexibility from the on-site team

Sam Glover, Project Manager

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Acoustic Warehouse Division Wall for Global Electronics Manufacturer

Hydac Technology

Background

Global electronics manufacturer Hydac Technology approached Stancold’s industrial partitioning team looking for a solution to segment the space in their recently acquired second warehouse. The new Oxford warehouse required effective sound containment between a large industrial area and an adjacent R&D function.

Process

Stancold is widely known for fire-rated partitioning, but the versatility of our solutions extends far beyond fire safety. This project required acoustic performance rather than fire protection, and our expertise in composite panel systems meant we could propose a suitable system for this specific application.

Main project challenges included:

Achieving the required acoustic properties to contain industrial noise from the R&D area
Utilising the building’s existing structural support without additional costly steelwork
Integrating rapid rise doors for quick personnel and manual handling equipment access

Project Delivery

Through a thorough site survey, our team confirmed that the proposed solution could be achieved using the building’s existing structural support. We decided on utilising Kingspan QuadCore panel system to achieve the required acoustic properties and span capabilities. We also provided consultation on door options to ensure efficient access for both personnel and equipment.

Two rapid rise doors were integrated into the wall and installed as part of the second phase of the programme delivery. The problem-solving nature of both Stancold’s technical and site-based teams was the key driver in ensuring the smooth and efficient completion of this contract and a satisfied client.

This has demonstrated Stancold’s versatility in panel-build solutions

Sam Glover, Senior Contracts Manager

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FR60 Corridor for Food Manufacturing Facility

Fuselek

Background

Stancold were approached by Fuselek, an interior fit-out contractor, to complete the design and build of a fire-rated corridor as part of larger works for a food manufacturing facility based in Bristol.

Process

The corridor was designed to provide access to three newly formed laboratories, requiring a 60-minute fire rating. A mezzanine floor was planned to be constructed above once our works were complete, making sequencing and coordination critical to the project’s success.

Main project challenges included:

Designing a fire-rated corridor that would support a mezzanine floor construction above
Completing installation within a one-week window to enable the next phase of works
Ensuring the specification, design and build elements achieve FR60 compliance

Project Delivery

With the project on our doorstep, a site visit confirmed access points and validated the feasibility of the proposed installation method. Our expertise in composite systems led us to utilising Euroclad Firemaster composite panelling 150mm thickness to construct the fire-rated walls and ceiling, helping us achieve the FR60 requirement.

Our LPS-approved installers completed the full contract in just 1 week, enabling the next phase of works to continue seamlessly.

Stancold's fire-rated expertise has been demonstrated once again

Rob White, Contracts Manager

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Eurobond Firemaster corridor construction

Fire-Rated Cleanrooms

Aerospace Technology Supplier

Background:

Following previous experience with the contractor, CREST were invited to tender with Rydon Construction for the fire-rated cleanroom fit-out of a new purpose-built aerospace centre in Bristol.

Process:

Our team were involved from the early stages of this project to assist with the technical specification that included both passive fire protection and ISO standard cleanrooms.

Negotiations and design meetings were conducted virtually due to COVID-19, before site surveys followed once the green light was given for the project.

Project Delivery:

CREST installed composite walls, ceilings, doors and vision panels to form a number of areas as part of the fit-out. This included production and preparation zones and accompanying airlocks.

The project utilised Eurobond’s Firemaster system with a white food-safe coating throughout, which achieved both a FR30 rating and a cleanroom finish to meet the specification requirements. System doors were also included to ensure no necessary additional secondary steelwork was needed.

Working alongside other contractors within an open warehouse required methodical planning and co-ordination by the team and was managed well to ensure that our build schedule was uncompromised.

You managed issues with delay (by others) well.

Neil Spurway, Rydon Construction

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Fire-rated cleanrooms for aerospace Bristol

FR30 and cleanroom finish across the facility

60-Minute Fire-Rated Enclosure For Specialist Equipment

Packaging Manufacturer

Background

Stancold were approached by a main contractor following a recommendation from their supply chain partner. They were seeking a competitive alternative to traditional jumbo stud work for a specialist project at an aluminium packaging innovation facility, where four fire-rated partitions were required to form an enclosure housing new specialist equipment.

Process

As this was the main contractor’s first time using a composite system for fire-rated partitioning, we ensured that we worked collaboratively from the outset so that the design and specification matched their requirements.

The main project challenges included:

Guiding a contractor through their first composite fire-rated system specification
Executing a phased approach that coordinated seamlessly with other contractors on site
Timing installation around the arrival and positioning of new specialist equipment

Project Delivery

Our on-site team worked hard to meet the project’s tight programme, adapting to the busy, multi-contractor site. The composite enclosure was formed using a Mineral Fibre panel system, with panels installed vertically from 2m high concrete bunds, enhancing protection against hazardous leakage from the specialist equipment housed within.

Comprehensive firestopping was applied throughout to achieve the required FR60 specification, ensuring full fire integrity across the enclosure. The project was completed successfully thanks to the team’s meticulous planning and expert knowledge of fire-rated systems.

Stancold demonstrated an unrivalled level of expertise

Sarah Gore-Booth, Stancold Project Manager

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Installation continues on a fire-rated composite enclosure

Composite partitioning works in Wakefield

Fire-Rated Staircase Enclosures For Fulfilment Centre

Industrial Storage Specialist

Background

Stancold were delighted to work again with our client who is a specialist in industrial storage solutions, following the success of our recent collaboration on a fashion retail distribution warehouse. Building on that trusted relationship, we were appointed to deliver fire-rated staircase enclosures as part of a new e-commerce fulfilment centre in Northampton.

Process

A four-storey mezzanine structure was being installed within the fulfilment centre, requiring four fire-rated staircase enclosures as part of the building’s fire safety strategy.

The main project challenges included:

Coordinating a phased installation programme alongside the mezzanine build, ensuring both elements progressed without delay
Working in limited access environments across multiple levels
Executing a multi-phase approach that allowed mezzanine floor construction to proceed between panel installation and door integration

Project Delivery

Our experience in multi-level mezzanine construction meant we understood the logistical complexities from the outset. A collaborative programme of works was developed to ensure that the build of each element was coordinated seamlessly.

Stancold’s LPS 1208 accredited installation team utilised Euroclad Firemaster panels at 100mm thickness, as it was able to achieve the specified 60-minute fire-rating, installing directly to the mezzanine structure.

The works took place over several phases: composite panels were erected horizontally to enclose the new stairwells before floors were constructed by our client. In the final stage, our team returned to integrate approximately 20 one-hour fire-rated personnel doors, completing the fully compliant enclosure system. The entire project spanned over 950m² of panels.

Our team’s ability to adapt within limited access working environments enabled Stancold to deliver this substantial, multi-phase project successfully and continue building on our existing working relationship with the client.

Teamwork and co-ordination ensured our success

Rob White, Stancold Contracts Manager

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Sub-Dividing Firewall For New Warehouse Tenants

Choose Design Ltd

Background

Stancold were approached by maritime repair services provider Choose Design Ltd who were looking for a contractor to help sub-divide their industrial warehouse in Southampton. Where temporary walls previously existed, compliant passive fire protection was now a key requirement to accommodate new tenants.

Process

Following the submission of initial budget costs, our team conducted a detailed site survey to fully understand the space and the client’s project requirements.

The main project challenges included:

Designing a solution that made efficient use of an existing live warehouse space
Utilising both vertical and horizontal installation methods to maximise cost efficiency
Delivering the project with minimal disruption to the client’s ongoing operations on site

Project Delivery

We specified panels to achieve the 60-minute required fire-rating. We were on site within 6 weeks from initial contact.

We drew on our rich technical knowledge in fire-partitioning which meant that we were able to suggest installing the panel system that utilised the existing steelwork on site, as well as implementing vertical and horizontal installation methods which reduced costs for the client.

To make the most efficient use of the available space, a dog-leg design was implemented allowing the client to sub-divide a specific area of their warehouse more precisely than a single straight partition would allow.

We worked effectively across the live site to ensure a swift project handover of just 2 weeks, allowing Choose Design to welcome their new tenants with minimal hassle.

The team worked well to minimise disruption on a live site

Sarah Gore-Booth, Project Coordinator

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60-Minute Sub-divisional Wall for Industrial Warehouse

Patrick Nicholas Properties

Background

Patrick Nicholas Properties approached Stancold after learning about our technical expertise and proven track record in fire-rated partitioning. They were undertaking key renovations within their existing warehouse in Bracknell to prepare the space for a new tenant.

Process

The project required a sub-dividing partition wall to create two distinct, compliant lettable spaces within the warehouse. With a tenant ready to move in, the client needed a contractor to work quickly to handover the project in a strict 1-week timeframe.

Stancold conducted a thorough site survey prior to beginning the works, as standard on all our firewall contracts, and had identified structural anomalies that needed resolving before the installation start date.

Main project challenges included:

Resolving site anomalies before installation
Delivering a compliant solution within a strict timeframe
Working around existing furniture and the building’s steelwork structure without disruption

Project Delivery

Our team had successfully settled the previously identified structural anomalies prior to the date of installation. We decided to use Euroclad Firemaster panels to achieve the desired fire-rating. We worked around the existing steelwork structure of the building and installed the panels vertically, accompanied by firestopping to the joints and head of the wall for maximum fire integrity.

Despite existing furniture remaining in the unit throughout, the team remained spatially aware and worked efficiently to complete the entire package in just 1 week and adhering to the client’s tight timescale.

The result was a swift, professional delivery that enabled Patrick Nicholas Properties to welcome their new tenant without delay.

Our key technical knowledge was paramount for this project

Paul Towse, Project Manager

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One-Hour Fire-Rated Industrial Partitions for Multiple Industrial Units

Magrock Construction

Background

Stancold were awarded the passive fire protection works package across three new industrial units in Ruislip, working alongside main contractor Magrock Construction. The project required the design and installation of compartment walls and office firewalls to achieve a one-hour fire rating across all three units.

Process

As our first project with Magrock, establishing a strong working relationship from the outset was essential. Our team worked closely with the contractor through design meetings and site surveys ensuring all preliminary works were completed and the project was set up for a smooth delivery.

The main project challenges included:

Coordinating material and plant deliveries on an existing industrial site where access was heavily restricted
Managing installation across three separate units simultaneously whilst maintaining programme
Minimising disruption to the wider site team while maintaining the installation schedule

Project Delivery

All fire-rated partitioning was installed using Trimo’s Mineral Fibre composite panel system, of 150mm thickness, to guarantee a one-hour fire protection within the new units.

Units 1 & 2 were formed using a compartment wall, an insulated full-height partition that runs the entire width of the building, as well as office firewalls to provide vital fire protection between personnel areas and warehouses. Unit 3 required office firewalls only. All joints were fire-stopped to ensure full fire integrity while openings were created and capped for the integration of doors.

While adhering to the Government’s and Magrock’s COVID safety guidelines, the team worked hard to meet the required construction scope and installation timeline.

The team worked confidently and efficiently despite the circumstances

Rob White, Project Manager

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1-Hour Fire-Rated Warehouse Compartmentation For New Tenants

Howard Tenens

Background

Stancold were delighted to be approached again by property owners, Howard Tenens following our previous work together at their site in Berkley site. For this new project we were asked to help with modifications to their new vacant warehouse site in Swindon to prepare for new tenants.

Process

To maximise the building’s lettable potential, Howard Tenens planned for two new compartment walls to divide the large warehouse space into three distinct, compliant units.

The main project challenges included:

Designing fire-rated division walls that accommodated the vast yet elongated shape of the warehouse
Completing the works within a strict 1-week timeframe

Project Delivery

Our established relationship with the client allowed us to get straight to work. We carried out an immediate site survey so that our design team could create a bespoke solution that suited the shape of the warehouse, choosing Euroclad Mineral Fibre paneling with 100mm thickness as the most suitable option to achieve the desired fire rating.

With the building unoccupied, Stancold had the space to work efficiently. We successfully constructed the 2 partition walls to compartmentalise the unit with additional fire boarding to protect the existing steelwork and maintain fire integrity.

The swift, seamless delivery met Howard Tenens’ requirements and prepared the warehouse for its next chapter.

A seamless install from start to finish

Paul Towse, Stancold Project Manager

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Firewall construction prior to fireboarding

Fireboarding details for steelwork protection

Two-Hour Fire-Rated Partitioning for 17m High-Span Warehouse

Boughey Distribution

Background

Fresh food storage and logistics provider Boughey Distribution approached Stancold following the acquisition of a second warehouse in Crewe to support their expansion plans. The vast new space required significant remodelling to become fit-for-purpose. This included a 2-hour fire-rated partition to segregate operational areas within the facility.

Process

Stancold’s involvement began at the earliest stages of the project, providing vital design advice and technical guidance as Boughey navigated their warehouse acquisition. The building’s exceptional 17m high-span ceiling immediately presented a unique engineering challenge which required careful consideration of design, installation method and panel specification from the outset.

The main project challenges included:

Designing a compliant 2-hour fire-rated solution for a 17m high-span ceiling
Safe coordination of a 40-tonne crane with fly jib in an operational environment
Translating an early-stage design concept into a fully feasible, budget-conscious specification.

Project Delivery

Drawing on our strong design expertise, we specified a horizontal panel construction supported by secondary steelwork to be the most technically appropriate solution for a building of this scale and height. The Euroclad Firemaster Mineral Fibre panel system was utilised throughout, where 1,300m² of 100mm thick panels were installed horizontally against secondary steelwork, achieving the desired two-hour fire-rating.

One of the most technically demanding elements of the project was the coordination of 17.5m high steel posts, safely positioned using a 40-tonne crane with fly jib. Our team executed this seamlessly alongside the wider installation scope, which included steel framing for a roller shutter and personnel door. All visible steelwork and head details were fire boarded on completion, ensuring full fire integrity was maintained across every element of the structure.

Working closely with Boughey at every stage, from early design consultation to final handover, the project demonstrated Stancold’s strength in delivering large-scale, high-complexity firewall installations.

A great team handled this install and made the project look easy

James Hoy, Stancold Contracts Manager

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1-Hour Horizontal Firewall for Industrial Park Expansion

Main Contractor

Background

As the Swindon industrial park underwent an expansion, Stancold won the tender to complete the sub-dividing fire-rated partitioning work in a new unit on the site.

Process

From the outset, building a strong working relationship with the main contractor was central to our approach. Through open discussion and our technical expertise, our team outlined the benefits of using Euroclad composite panel system over traditional alternatives. We worked collaboratively to develop a value-engineered proposal that balanced the contractor’s specification requirements, budget and programme expectations.

The main project challenges included:

Adapting the installation method to suit the building’s height without compromising fire integrity
Designing and mobilising a 700m² installation within a 4 week turnaround
Designing a solution that aligned with the contractor’s budget

Project Delivery

Due to the height of the building, our team specified a horizontal panel installation as the most technically appropriate method for achieving the required fire rating at this scale. We installed over 700 m² of Euroclad Mineral Fibre panels to achieve the 1-hour fire-rating with intumescent batt applied to the top and sides of the wall for maximum fire integrity, completed with a painted deflection head detail.

With just 4 weeks between the initial pre-let meeting and arriving on site, both our office-based projects team and on-site installers worked in close coordination to prepare and execute the build efficiently, delivering on time and within budget resulting in another happy client.

Exceptional work by Stancold in keeping to our client's requirements

James Hoy, Stancold Contracts Manager

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Two-Hour Fire-Rated Partition for Warehouse Sub-Division

Fulton Ltd

Background

Following changes to their production process, Fulton UK found themselves with surplus space on site which they wanted to sub divide to accommodate a new tenant.

Process

During an initial site survey, our team identified that the existing steelwork had already been treated with intumescent paint, meaning fireboarding was not required as part of our scope of works.

The main project challenges included:

Achieving a 2-hour fire rating within a facility with significant internal height
Maintaining the client’s day-to-day operations throughout the installation
Navigating intricate access points to ensure full fire integrity throughout

Project Delivery

Euroclad Mineral Fibre Firemaster panels were installed horizontally to accommodate the facility’s internal height, achieving the full 2-hour fire rating. Comprehensive firestopping was completed at all panel junctions and steelwork connections, with fire blankets applied to the head detail to ensure maximum fire integrity across even the most intricate access points.

Throughout the installation our team worked exclusively from the vacant side of the building to minimise the disruption to Fulton’s live operations.

An intricate install pulled off by our expert team

James Hoy, Stancold Contracts Manager

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2-hour Fire-Rated Warehouse Partitioning for Logistics Provider

Howard Tenens

Background

Howard Tenens, a nationwide logistics provider, required a reconfiguration of their large-scale storage and distribution facility In Berkeley following the acquisition of a new beverages contract.

Process

The project required a 2-houre fire rated partition wall spanning the entire 70m width of the facility.

Key project challenges included:

Designing a compliant installation solution around substantial existing racking infrastructure across the full 70m span
Engineering a unique head detail to achieve the required fire rating within the building’s structural constraints
Delivering a phased installation to coordinate with concurrent demolition works on site

Project Delivery

During planning our team evaluated the space and decided that installing the panels horizontally would work around the existing racking on site with minimal disruptions. We advised using a Euroclad paneling system to ensure the 2-hour fire rating would be met.

Stancold installed the 70m long x 8m high partition wall using Euroclad Firemaster Extra panels, achieving the full 2-hour fire rating. Fireboarding was applied to existing steel columns throughout, with a bespoke head detail designed specifically to meet the fire rating requirements within the building’s unique structural constraints.

The installation was carefully phased across two stages, allowing demolition works to be completed before the final section was handed over.

The completed installation gave Howard Tenens the fire-rated reconfiguration they needed to confidently take on their new contract.

We're very pleased with the wall and its final look and finish

Glyn Loveday, Howard Tenens

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1-Hour Sub-Dividing Firewalls for Six Industrial Units

Bailey Construction

Background

Stancold’s specialist knowledge of passive fire protection and a competitive, value-driven proposal secured the tender with Bailey Construction for a new industrial park complex in Hemel Hempstead.

Process

As our first project together, Stancold’s experienced team worked closely with Bailey Construction from day one, conducting on-site surveys and design meetings to fully understand the project’s requirements. This collaborative approach allowed us to develop a value-engineered solution tailored specifically to the complex’s six new industrial units.

The main project challenges were:

Designing and delivering compliant 1-hour fire-rated sub-dividing partitions across six individual units simultaneously
Balancing stringent building safety regulations with the project’s key budgetary requirements

Project Delivery

Drawing on our expert knowledge in passive fire protection, we specified Euroclad Firemaster panels as a cost-effective solution to meet the fire rating requirements.

Stancold constructed sub-dividing walls across all six industrial units using vertically installed 125mm panels, each achieving the required 1-hour fire rating. Specialist fire-stopping was applied to the head and sides of every partition, ensuring complete fire integrity throughout the complex.

Our technical expertise was key to meeting both the regulatory and budgetary demands of the project, delivering a solution that satisfied all stakeholders. The result was a strong working partnership and the first of many projects with Bailey Construction.

We formed a great partnership with the contractor on this project

Edwin Drew, Project Manager

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External Separation Firewalls For Live Biomass Plant

DNO Consulting Ltd

Background

Following recent changes to fire safety regulations for energy plants across the UK, Stancold was appointed by DNO Consulting Ltd to design and install an external firewall at an energy plant in Barry.

Process

The project required a highly specialist solution, sitting at the intersection of fire-rated partitioning expertise and the technical demands of high voltage energy infrastructure.

Stancold adopted a collaborative approach to this project. Our wealth of knowledge with internal fire-rated partitioning paired with DNO Consulting Ltd’s experience in the high voltage industry played a key part in developing a bespoke concept and design for the external firewall structure.

The structure was to sit between a generator and reactor, so in the unlikely event of a fire, it will act as a core barrier against the spread of flame.

The main project challenges included:

Designing and installing an external firewall capable of withstanding outdoor elements while achieving the required fire rating
Working safely around live, operational high voltage machinery throughout the installation
Translating internal fire-rated partitioning expertise into a bespoke external application

Project Delivery

Stancold installed Euroclad Mineral Fibre 125mm panels with an externally treated finish to withstand the outdoor environment, completed with fireboarding to the steelwork and overcladding in steel for maximum structural durability.

Health and safety was paramount throughout this project. With the client’s high voltage machinery remaining operational during installation, our project management and installation team carefully planned and executed every stage of the works to maintain a safe working environment at all times.

Our collaborative approach ensured all contractors on site were fully informed throughout the installation leading to a successful project completion that was handed over to a satisfied end user.

Our extensive firewall knowledge helped to develop the concept for this project

Edwin Drew, Project Manager

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Fully Flush ISO 8 Cleanroom Suite

Supplement & Probiotic Manufacturer

Background:

CREST have a long-standing relationship with cleanroom specialists, NGS Cleanrooms, who undertook the design and construction of an ISO 8 cleanroom suite for their client, a probiotics manufacturer in Somerset.

Process:

CREST worked closely with NGS Cleanrooms and Puracore, producing detailed design plans for the large bespoke cleanroom build.

Solution:

The project required the installation of 1250m² of FM Approved Puracore Aluminium Honeycomb Cored panels, fully flush vision panels and rapid roller shutter doors to form 28 processing rooms.

CREST also supplied and installed an integrated FR60 firewall, using Kingspan Mineral Fibre Cored 100mm panels. This included the fitting of double ‘hold open’ fire-rated personnel doors and all firestopping to achieve maximum fire integrity. CREST were responsible for the suite’s cold storage facility, constructed using Kingspan QuadCore panels and completed with a white food-safe finish to match the rest of the Grade D cleanroom suite.

There were a number of intricate and complex details to the project, such as the seamless integration of motion-sensor service points for doors and air return columns. CREST’s specialist expertise and strong cleanroom experience enabled the 6-week bespoke project to be completed successfully.

CREST's expertise in this field really shone on this project.

Lee Duffield, CREST Contracts Director

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Cleanroom installation for pharmaceuticals

Fully flush vision panels for cleanrooms

Fire-Rated Cleanroom Partitions for Modular Building

Catfoss Group Manufacturing

Background:

As part of an ongoing expansion for an R&D manufacturing campus, Catfoss Group Manufacturing were constructing a modular building and required a number of clean fire-rated areas.

Process:

As an offsite modular construction, site surveys could only be completed once everything was in place on site, where CREST then worked efficiently to complete the necessary surveying and design tasks prior to installation.

Solution:

Working to a tight programme of works, CREST supplied and installed approximately 250m² of fire-rated partitions, 80mm thick Kingspan Mineral Fibre Cored panels were used to create several clean areas with a corridor.

The team also installed 8 no. 60 minute fire-rated double hinged personnel doors, which were compliant to DDA standards. This was in conjunction with firestopping products to the partitions to ensure a fire-rating of up to two hours throughout.

Stancold worked well, especially in the conditions you were working in

Andrew Noble, Catfoss Group Manufacturing

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Warehouse fire-rated clean partitions, Coventry

Fire-rated clean partitions for warehouse

BREEAM pass fire rated partitions for commercial distribution units

Colmore Tang Construction

Background

Following a successful tender bid, Stancold was appointed by the principle contractor to install fire-rated dividing walls between office and warehouse spaces across two new distribution units at Pineham Park. As a trusted supplier with a proven track record, Stancold was specifically selected to contribute to the development’s sustainability ambitions.

Process

Stancold worked closely with the principle contractor on project programming, ensuring our installation schedule was fully coordinated with other contractors on site. Operating across a live construction environment, our team planned two dedicated site visits to each unit, minimising disruption to the wider programme while maintaining delivery timelines.

The main project challenges included:

Coordinating installation across two units on a live, multi-contractor site without disrupting wider construction activities
Achieving a 4-hour fire rating for 815m² of partition walls while meeting stringent sustainability requirements for BREEAM assessment

Our team specified Euroclad Mineral Fibre 150mm panels for this project due to their outstanding fire performance and sustainable material credentials making them a strong option to help the client pass their BREEAM assessment.

Project Delivery

Our LPS 1500 approved installation team completed the full 815m² of fire-rated partitioning across both units within 2 weeks, constructing a personnel office on a raised platform within the warehouse space. Panels were installed vertically to achieve the required fire rating, with comprehensive fire-stopping products applied throughout to ensure maximum fire integrity.

We were also pleased to hear that our decision to install Euroclad’s mineral fibre system successfully led to our client achieving a ‘very good’ BREEAM assessment rating. The principle contractor’s decision to work with trusted suppliers like Stancold proved instrumental in securing this status, demonstrating how the right specification choices can support both fire safety compliance and environmental goals.

We're very pleased to have worked on this BREEAM accredited project.

James Cowmeadow, Project Manager, Stancold

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Installing a 4-hour firewall in a distribution unit

Sub-Dividing One-Hour Fire-Rated Partition in Commercial Barn, Oxfordshire

Commercial Property

Background

After recently renovating the large barn, our client required a fire-rated partition in order to house a second tenant.

Process

Following initial research into jumbo stud partitions, the client made an online enquiry to Stancold for the best alternative solution.

The client required the most cost-effective product to suit their budget and needed a quick turnaround for their new tenant’s move-in date.

Solution

Stancold mobilised quickly and in just 20 days from the order being placed, the team completed the installation of a sub-dividing industrial partition with one-hour fire rating.

This was completed using Eurobond 100mm Mineral Fibre panels, measuring approximately 6m x 1.2m, and fire stopping products to ensure the fire integrity of the installation was achieved.

As Stancold’s firewall projects do not require wet trades, the installation itself was handed over in just 6 days and completed within the client’s tight timescale.

We are very pleased with the work undertaken by Stancold.

Estate Owner

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100mm vertical panels to form sub-dividing firewall in commercial barn

Empty warehouse before one-hour firewall installation

Close up of completed one-hour firewall install including firestopping

Factory Expansion Firewall & Office Installation for Production Factory

Rehau

Background

Building on the success of a previous project, Rehau approached us to support with their factory expansion to allow for their new production line.

Process

The project required a 1-hour firewall to separate production from the existing factory that needed to be accessible through two fire-rated personnel doors. The expansion also required a series of office spaces, including one with a mezzanine floor, to support the expanded operations.

To achieve this, our team advised on Euroclad composite panels for the firewall installation due to their proven fire performance. We advised on Kingspan panels for the office spaces to provide a suitable work environment for staff.

This needed to be completed within a strict timeframe of 2 weeks to allow for minimal operational disruptions for the end user.

Project Delivery

Through close coordination and regular communication with the factory manager, our team successfully installed the firewall, fire-batting, and door openings in just 4 days which allowed Rehau to maintain productivity throughout.

The office spaces were carefully designed to integrate into the existing layout while providing a suitable, comfortable working environment for staff. All elements were completed on schedule, demonstrating our ability to deliver quality installations even within the constraints of a live operational facility.

Successful regular communication for an efficient installation

Lee Duffield, Project Manager, Stancold

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Fire rated office spaces with mezzanine floor

Fire rated office in commercial warehouse

Fire batting for one hour firewall in production factory

Two-Hour Firewall & Office For Supermarket Warehouse

Bowmer and Kirkland

Background

After more than a decade of successful collaboration with Bowmer & Kirkland, we were delighted to be appointed for another challenging project. We were called in to help with a firewall and office installation to be used to upgrade the existing warehouse space.

Process

The project came with significant technical challenges, including a 2-hour fire-rated compartment wall spanning approximately 76 metres in length and reaching 14 metres in height, along with a series of ancillary rooms with varying fire rating requirements.

Given the scale and specific requirements of this project, we proposed Euroclad composite fire-rated panels as the optimal solution to support these dimensions due to their strong structural integrity.

Project Delivery

The wall and supporting steelwork installation was carefully phased to accommodate ongoing groundworks on site. We achieved the 2-hour fire rated protected roof zone on both sides of the wall at high level, with comprehensive firestopping throughout to maintain complete fire integrity. We also successfully formed multiple ancillary rooms which were fitted with doors. Our expert product knowledge helped us ensure the kitchen room met the 30-minute fire rating requirements through applying enhanced details in strict accordance with the manufacturer’s guidelines.

Our LPS 1500 & 1531 accreditation was crucial to this project’s success. As an accredited installer, we were able to provide full certification for the fire protection system, giving Bowmer & Kirkland and their client complete assurance that the installation met the highest industry standards and was delivered on time.

Using our expertise to achieve suitable firewall protection.

James Cowmeadow, Stancold Project Manager

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Horizontal fire rated panel installation for supermarket warehouse

Two hour fire rated partitions in supermarket warehouse

Fire rated access door in supermarket warehouse

Supermarket warehouse fire-rated offices

Aeronautical Cleanroom Suite & Firewall Partitions

Aeronautical Research & Development

Background:

Using our unique experience of cleanroom design and construction and fire-rated enclosures, CREST were awarded the project after winning a competitive tender through a principal contractor.

Process:

The suite of new cleanrooms were built to Grade D classification and the fire-rated enclosures were designed to be clean not classified.

Project Delivery:

We installed 6m high freestanding walls with integrated flush cleanroom windows connected to an aluminium T-Bar suspended ceiling grid which formed the plenum and low-level return air cooling coils.

The return air ducts were formed using 50mm FM approved Puracore cleanroom walls to a height of 6m and we also provided temperature-controlled cleanrooms with Eurobond panels to a height of 8m.

The integration of a 4.5m high viewing gallery into the walls with rapid roller doors below and for interlocked doors presented a significant challenge, one which we met with enthusiasm.

The fire rated enclosures were fitted with roller shutter doors and hinged doors certified to LPS certification. Various size semi-flush Puracore doors were installed along with rapid rise doors ranging in size (3.5m high x 3.0m wide and 5.0m wide x 5.5m high), supported laterally by the Puracore walls with no need for additional structural steel members.

As a result of the team’s expertise, the installation was completed in 21 weeks, leaving the client satisfied with the final product.

This project showcases our cleanroom expertise.

Paul Towse, Project Manager

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Puracore honeycomb panels for aeronautical research cleanroom

Aeronautical cleanroom facility installed by Stancold

Cleanroom installation including flush cleanroom windows

Cleanroom panels in viewing gallery for aeronautical research

Warehouse Division Firewalls

Main Contractor

Background

Building on a successful long-standing working relationship with the main contractor, Stancold returned to warehouse units in Banbury to install fire-rated partitions and ceiling panels. Having previously worked on all units across the site, our familiarity with the facility enabled us to provide bespoke, project-specific design advice from the outset.

Process

The installation required 150mm thick composite wall and ceiling panels with a mineral fibre core to achieve the client’s specified fire ratings. Full fire-stopping was installed at all junctions where firewall and ceiling panels met adjacent structures (including external cladding and roofing) to ensure a safe installation was achieved.

Key project challenges included:

Installing 4.10m high firewalls around a projecting gantry/walkway in the unit requiring careful planning for difficult access conditions
Mid-project instruction to supply and install additional fire-rated partitions to ground floor levels in both units

Project Delivery

Stancold’s technical expertise was critical in overcoming the challenging access requirements. Our team successfully installed the 4.10m high firewalls around the projecting gantry, adapting installation methods to work safely within the constrained conditions.

When the client instructed additional fire-rated partitioning mid-project, our established relationship and on-site experience allowed us to provide targeted design advice for the new requirements. We designed solutions that integrated seamlessly with the existing infrastructure and react quickly and efficiently. We integrated the scope change seamlessly, completed all additional works within the client’s original programme requirements without delay.

Our ability to provide bespoke design solutions, adapt to evolving project needs, and maintain delivery schedules demonstrates the value of our collaborative, long-term partnerships with trusted contractors.

An example of Stancold adapting to new requirements within the original timescale.

James Cowmeadow, Stancold Project Manager

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150mm fire-rated panels installed in supermarket warehouse

Work in progress for fire rated offices in warehouse

Fire rated panels to form offices in supermarket warehouse

Constructing fire-rated panels for warehouse offices

Two-Hour Divisional Firewalls for Warehouse

Jewson

Background

Jewson, the well-known builders merchant, contacted Stancold’s Industrial Partitioning team to discuss fire-rated partitioning for a warehouse previously operating as a DIY store.

Process

The project required two FR120 divisional firewalls, each 70m long and 8.5m high, to create three separate units for different tenants.

Logistics posed as a potential challenge for us as the project was based in Scotland.

Drawing on our expertise, we advised Jewson on composite wall panels as an alternative to traditional blockwork and stud partitioning. This solution offered better value per square metre, faster installation, a cleaner build process and a more visually appealing finish.

Project Delivery

We installed vertically orientated 150mm Euroclad Firemaster Wall Extra panels to form the divisional firewalls as required, utilising the existing steelwork structure of the build. We also provided 120-minute fire protection to this steelwork in order to offer a turnkey LPS-accredited fire compartmentalisation solution.

Despite the logistical challenges of working in Scotland, our project team maintained close communication with Jewson throughout which meant that all deliveries were made with no delays to the construction programme.

The process was very smooth, there’s nothing you could do to improve your service. 10/10!”

Gordon McCormick, Jewson

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Vertically orientated two-hour firewall partitions

Partition Walls For Self Storage & Delivery Centre, Bedford

Storing.com Ltd

Background

Our client asked us to generate an end-to-end solution for their warehouse based just outside of London.

Process

The project required a segmentation wall in a designated area of the warehouse to enable targeted heating, creating a comfortable working environment for staff.

The key challenge of this project was to ensure we created the optimum climatic environment for the warehouse workers with minimal disruption to warehouse access.

Project Delivery

Our team successfully provided a bespoke solution within strict timelines.

Drawing on our design team’s expert advice, we created a distinct climate-controlled zone that allows efficient heating of staff areas while maintaining easy access to the main warehouse via strip curtain.

The client praised our “excellent product and installation” highlighting the value of our competitive solution that balanced cost-effectiveness with operational practicality.

You keep everything sharp and work on schedule. Keep this up and I can't see any room for improvement

Guy Burridge, Storing.com Ltd

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Plant on site at Stancold panel installation

TWO-HOUR FIREWALLS FOR DISTRIBUTION CENTRE

Main Contractor

Background

Due to our warehouse tenant’s changing business needs and successful completion of their original expansion project, Stancold were delighted to be invited back to work on the next phase of their new warehouse extension.

Process

The main dividing wall, measuring 120m x 15m needed to be upgraded to a 60-minute firewall. Two small hub offices and an office wall extension of 45m to a wall we had previously built which need to be fitted with a 2-hour firewall.

Main project challenges included:

Access constraints due to existing live services preventing traditional installation methods
Upgrading fire protection on operational premises with minimal disruption
Coordinating works around active warehouse operations

Project Delivery

To overcome the access constraints, Stancold provided a bespoke design solution to enable safe installation of the top panels whilst still maintaining the integrity of the final construction.

Our team implemented a phased installation approach. We designed the firewall to be built from 3 panels up which protected the client’s slab connection work, while the panels simultaneously provided temporary weather protection during construction, thus demonstrating our ability to flex construction sequencing around client needs without sacrificing compliance or quality.

We provided a design solution for this and will install the remaining panels once the extension is complete.

When you were on site your team responded quickly to any queries.

Paul Grant, Buckingham Group

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Installing composite panels for distribution centre

Complete fire-rated partition installation

Horizontal panels for fire wall installation

4-Hour Fire-Rated Factory Partitions

Specialist Flour Producer

Background

Due to an unexpected extension for more specialist products, our client built an extension to their existing Berkshire-based facility.

Their extension required fire-rated partitioning demanding both high-level fire protection and compliance with stringent food industry hygiene standards.

Process

The project came with some unique challenges including the requirement for a combination of both 4-hour and 1-hour firewalls. 4-hour fire ratings represent one of the most demanding specifications in passive fire protection, requiring thicker composite panels, comprehensive steelwork protection, and extensive fire-stopping throughout to ensure the structure can withstand prolonged fire exposure. The project also needed a 1-hour fire-rated staircase enclosure with full fire-stopping, to create compliant separation within the new mill and production facility.

Main project challenges included:

Achieving 4-hour fire separation between new and existing buildings
Meeting food industry hygiene requirements alongside fire protection standards
Integrating fire-rated steelwork protection and comprehensive fire-stopping

Project Delivery

Stancold installed 4-hour fire walls constructed using 150mm thick ‘Firemaster Wall Ultima panels’ from Euroclad Laminates, with supporting steelwork encased in 50mm Vermiculux boards to achieve the required protection. Full fire-stopping at wall heads completed the 4-hour separation.

For 1-hour fire-rated areas, we installed 100mm Firemaster Wall Extra Panels with comprehensive head and end-of-wall fire-stopping details, successfully meeting all fire safety and hygiene compliance requirements on programme.

Let people know that you have another satisfied customer!

Factory Owner

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Fire rated composite panels for flour mill project

Multi-Phase Fire-Rated Warehouse Dividing Walls

A&H Construction

Background

Having completed similar projects in the past, our client and principal contractor approached Stancold to deliver a three-phase firewall project across newly constructed warehouse facilities in London, creating compliant fire separation between commercial warehouse spaces and office areas.

Process

The project required 1-hour fire-rated partition walls across three new-build warehouses, delivered in phases to align with the construction programme. The project came with its challenges including a curved roof profile, but Stancold’s flexible systems ensured we were able to fully meet the client’s expectations.

Main project challenges included:

Complex curved roof profiles requiring flexible installation solutions
Multi-phase delivery demanding coordination with other trades
Full fire-stopping compliance and secondary steelwork integration

Project Delivery

Stancold successfully delivered all three phases on programme, utilising a bespoke galvanised channel detail to support panels directly to the mezzanine structure. This enabled full-span panel installation, eliminating additional steelwork painting and delivering cost savings with a superior aesthetic finish.

The curved roof profile was seamlessly accommodated thanks to the flexibility of our partition system, demonstrating our ability to adapt engineering solutions to challenging architectural features while maintaining full fire compliance.

The installation work is absolutely exemplary.
Everything went as planned.

Andy Sutton, A&H Construction

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Car Manufacturing Area

A&H Construction

Background

West Midlands-based building and civil engineering contractors, A&H Construction appointed Stancold for the internal fit-out of a new car manufacturing facility in Banbury, Oxfordshire. The end client is Prodrive, a British motorsport and engineering company specialising in the design and build of race cars and road cars for teams such as Aston Martin, Mini and Subaru.

Process

Supply and installation of internal firewall partitions and compartmentalisation over 3 floors, building dwarf walls to create work areas and office cubicles.

Project Delivery

Stancold were involved in the early stages of the construction works, overseeing the logistics of panel deliveries and making sure the project ran smoothly despite difficult site conditions. Some of the walls were up to 14m high so extra precautions have been taken to lift the panels and install them safely at height.

Design and installation went very well.
I'll rate you 9 out of 10

Brett Cartright, A&H Construction

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firewall partitioning in car manufacturing plant

firewall partitioning for car manufacturing area

Firewall Partitions

Marbank Construction

Company

Leading contractors, Marbank Construction, invited us back to install a new firewall at the site where the original division works were carried out by Stancold 5 years ago.

Requirement

Design and build of 1no wall 21.19m wide x 6.96m rising to 8.62m high with 1-hour fire rating dividing the industrial unit.

Solution

Our firewall system is a perfect solution for this type of application. It’s demountabillty enhances its use for dividing industrial units, meaning it can be easily removed and relocated if required.

Work was carried out on time and budget. You deserve 10/10.

Glenn Wensley

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The installation of fire wall partitions

Meat Production Factory, Telford

Faccenda

Background

Faccenda Group are one of the UK’s largest food businesses with over 50 years of experience in the retail and food service sectors.

Process

Stancold was appointed to build a new temperature-controlled meat production factory with multiple rooms, corridors, chillers and distribution warehousing an overall area of 10,500m². Over extensive on-site consultations and communication with the client, the Stancold Food Projects team were able to start production on a fit-out for the new facility.

Project Delivery

Stancold has adapted well to time constraints by extending working hours and increasing efficiency to complete the fit-out for the meat production factory. We’ve worked closely with the building contractors in the erection of a PIR firewall in a continuous span of 9m (normally limited to 4m) by installing the necessary steelwork to achieve the desired result.

We were very pleased with the whole process.

Fred Handy, A&H Construction

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temperature controlled food production facility; meat production factory

Vehicle Depot

Peter Guilder & Sons Ltd

Company

Peter Guilder & Sons Ltd specialise in buying/selling new and used trucks, construction plant and equipment, and offer commercial sales for import/export.

Application

Install partitions and ceilings to create an office environment in their commercial unit, including divisional firewalls between workshops and office space.

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Fire Rated Partitions

McLaren Construction

Background

McLaren Construction is a design and construction specialist operating in the commercial, industrial, retail, leisure and hotel sectors, taking buildings from inception to completion.

Requirement

Rosemound Developments (now Goodman Developments) is an integrated property group that owns, develops and manages industrial and business space globally. Stancold worked with McLaren Construction, Beckton, to supply and install horizontally and vertically laid one-hour fire rated mineral fibre insulated panels. We fitted 25 firewalls to separate office and warehouse space. Some panels were built on top of dado walls and others included windows.

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firewall partitioning, Fire Rated Partitions

Cold Store & Firewalls

Costain

Company

The Costain Group is one of the UK’s leading construction companies. It’s an international engineering and construction group with a reputation for technical excellence.

Application

Stancold worked with Costain Bristol, to provide firewall and partition solutions at a defence aerospace factory. Total panel requirement: 4639 m².

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Firewalls

Bowmer & Kirkland

Company

There are 24 companies in the Bowmer & Kirkland Group offering a diverse range of complementary services and skills to give clients specialist knowledge for a wide range of design and build projects.

Application

The Western International Market in Southall includes a variety of traders from food to clothing, and vegetables to jewellery. The market sells to both wholesale and retail markets. Working with Bowmer & Kirkland Southall, the project was to install a firewall system for the market hall with a one-hour fire rating and fit 49 insulated doors across the produce and flower hall.

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Warehouse Partitions

Norwest Holst

Background

Norwest Holst, Heathrow, is a leader in the construction industry and consists of specialist divisions and subsidiaries operating throughout the UK.

Requirement

Stancold worked with Norwest Holst for a project based at Heathrow Airport, to supply and install a fire rated internal partition between the warehouse and office space. Panel requirement was 739 m².

The project was completed on time and on budget.

Norwest Holst

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